MPP-109

5 Axis Composite Panel CNC

Circular saw, chainsaw, router and drill in one 5 axis system — cutting your SIP to the CAD/CAM you design.

MPP-109 5 Axis Composite Panel CNC machine for cutting structural insulated panels

MPP-109 5 Axis Composite Panel CNC Machine  ·  Image for illustrative purposes only

The MPP-109 5 Axis CNC

The MPP-109 Composite Panel 5 Axis CNC Machine has been specifically designed and tailored to service the SIP industry.

It is built for processing large, thick panels such as floors, walls and roofs with high tolerance accuracy, using a 5 axis operational system. The machine combines circular saw, chainsaw, router and drill bits to give you the capability and technology to cut your SIP to the CAD/CAM you design.

Extremely flexible operation and cutting parameters let you increase production and quality at an enviable speed, while cutting labour costs and reducing overall waste in your production line.

Elements up to 9′ x 24′ (2.74m x 7.32m) can be processed to a thickness of 12″ (311mm) with our standard model, and the machine can be built to suit your cutting requirements. Designed for single operator use, the MPP-109 has the smallest footprint of any machine in its class — leaving you more valuable space in your factory.

9′ x 24′Panel capacity
12″Max thickness
±520°Head rotation
25kWSpindle power

Standard Features

Everything below is included as standard on the MPP-109.

Frame & Bed

  • Heavy duty steel frame — sub frame, running gantry and bed
  • Cutting bed accommodating a panel size of 9′ x 24′ (2.74m x 7.32m)
  • Sacrificial cutting bed, with initial boards included (testing boards replaced prior to delivery)

Tooling

  • 25kW spindle motor from OLI
  • Attachments
    • Circular saw — 29.5″ (750mm) blade
    • Chainsaw — 21″ (535mm) bar cutting capacity
    • Routers x 3 as standard

Control & Software

  • Operator control panel
    • Configured in English, other languages on request
    • Located adjacent to the machine
  • CAD/CAM system
    • Configured in English
    • Interface compatible with HSB CAD, CADworks and other BTL file formats
    • Free upgrades and software updates

Dust Management

  • Dust collection unit located separately from the machine
    • Jib arm from DCU to machine
    • Optional location points
  • Dust guards for protection and dust management where practicable

Safety Switches

  • On/off safety switches in a minimum of 3 locations
    • 1 on the control panel
    • 2 on the machine, one either side

Remote Access

  • Remote access interface capability
    • Improved technical assistance
    • Less down time
    • Real time troubleshooting
    • Can be disabled or enabled

Specifications & Performance

Full processing capability, then the numbers.

  • Rotary axis (C-axis): 520 degrees of total rotation around the vertical Z-axis
  • Tilt axis (A/B-axis): 65 degrees of tilt in either direction (±65°) for undercutting and angled machining
  • All shapes, cuts and angles required for SIP fabrication, including slots, holes and arches
  • Milling unit
    • Up to 6 tools
    • Service milling: straight, rounded, bent
    • Drilling: vertical, pocket, countersink, ring dowel
  • Cutting bed levelling router included for periodic layer reduction
  • Circular saw
    • Longitudinal, mitre or compound angle
    • Tolerance verification
    • Safety stop mid operation
    • Tool wear verification
  • Chainsaw
    • Heavy duty 80cm guide bar — 0.404″ pitch / 0.80″ groove for industrial heavy duty chain
    • Longitudinal, bevelled, diagonal and compound cuts with clean square corners
Specifications
SpecificationImperialMetric
Z-axis travel19.7″500mm
Spindle head rotation±520°±520°
Spindle head inclination angle±65°±65°
X maximum speed147.6′ per min45m per min
Y maximum speed147.6′ per min45m per min
Z top speed49.2′ per min15m per min
Spindle power33.5hp25kW
Maximum spindle speed24000rpm max24000rpm max
Positioning accuracy0.002″±0.05mm
System resolution0.0004″±0.001mm
Number of automatic tool changesUp to 6 (supports customisation)Up to 6 (supports customisation)
Automatic tool setting functionYesYes
Circular Saw
SpecificationImperialMetric
Saw blade diameter29.52″750mm
Saw blade max cutting depth10.3″260mm
Saw blade kerf0.18″5mm
Total cutting depth — 90 degrees10.3″260mm
Total cutting depth — 60 degrees7.42″189mm
Router / Drill & Chainsaw
SpecificationImperialMetric
Router / drill depth — 90 degrees10.25″260mm
Chainsaw bar cutting depth max21″535mm
Saw chain pitch0.404″10mm
Chainsaw total cutting depth — 90 degrees21″535mm
Chainsaw total cutting depth — 60 degrees12″305mm

Optional Modifications

Every machine can be built to suit your cutting requirements. Talk to us about specifying any of the following.

  • Increased cutting bed size for panels up to 12′ x 52′ (3.6m x 16m)
  • Additional router attachments
  • Additional drill attachments
  • Industrial protective fencing, guards and safety rails
  • Dual spindle technology
    • 5 axis high torque saw motor
    • 5 axis electric spindle
  • Heavy duty transport conveyor rollers
    • Gravity roller conveyor with 2-1/2″ (63mm) diameter rollers
    • Motorised AC drive motor in-feed / out-feed rollers for panel loading
  • Vacuum system with multiple retractable hold downs for panel fixation during cutting
  • Board fixation
    • Pneumatic alignment pins for varied panel positioning
    • Angled auto rollers for panel adjustment to X/Y axis
    • Raise and lower in variable locations to avoid cutting zones

Dimensions & Installation

What you need to plan for on your factory floor and in transit.

Machine Only
DimensionImperialMetric
Length41′12.5m
Width12.5′3.8m
Height12′3.6m
Weight25200lbs12.6t
Maximum Shipping — Unit 1 / Unit 2
DimensionImperialMetric
Length11′ / 12.5′3.3m / 3.8m
Width43′ / 14′13.2m / 4.2m
Height8′ / 5′2.3m / 1.5m
Weight17400 / 9600lbs8.7t / 4.8t

Installation Requirements

  • Compressed air (factory system, supplied by others)
    • Power: 90psi
    • Volume: 8cfm
  • Power consumption: 480V, 3 phase, 60Hz
  • Foundation support (pressure through each leg)
    • Per leg: 3300lbs (1500kg)
    • Number of legs: 8

Built-in Safety

The MPP-109 is constructed with multiple safety features and protections. Where possible we can incorporate additional safety measures during the design phase, with associated cost variations.

  • Control centre located safely outside the machine gantry zone of operation
  • Laser safety lines (infrared induction) as per Safety Plan
  • Compression matt for the control panel
  • Machine guards
  • Brushes to operational zones
  • Industrial protective fence available by request, according to local requirements

Our Commitment to You

At Mountain Panel Products we are committed to providing world class machinery and exceptional service. Every machine ships with a comprehensive documentation package:

  • 2D Dimensioned Drawings
  • Electrical Schematics
  • Safety Plan
  • Machine Schematics & Parts Listing
  • Operation Manuals
  • Comprehensive FAQs
  • Transport Plan
  • Maintenance Schedule
  • Operational Videos
All MPP machines come with full online technical support, serviced through our Summit Platform — real time technical assistance and spare parts ordering, with your unique login supplied on delivery.

Ready to Upgrade Your Production Line?

Tell us your panel sizes and throughput targets and we will spec the MPP-109 to suit.